3-D Printed Case for the AVNA1 Audio Vector Network Analyzer

This really good looking case for the AVNA can be made by 3-D printing.

Mike Runyan has designed an enclosure for the AVNA1. Thanks, Mike for figuring this all out and making the details available. The pictures and text below are from Mike and tell the story. The STL files to drive the 3-D printer are just below. The first four files make the standard case. This includes openings in the base for the two micro-SD Cards, that may be useful in the future, but are not used in the current design. An alternate base, without openings, is the fifth file down. Pick the base you desire.

avna1baseSDcuts.stl (1.8 MB) for the base half, including openings for the SD cards.

avna1frontpanel.stl (5.4 MB) for the main front panel half, with cutouts for the display and connectors.

avna1spacer.stl (0.4 MB) for the spacer.

avna1clip.stl (0.5 MB) for the clip.

avna1base.stl (1.3 MB) for the alternate base half, without micro SD Card cutouts.

Mike printed all parts with PRUSA MK3, SLic3r, standard '0.2mm FAST MK3' setting except vertical shell perimeter minimum 2, no support, the rest standard settings. The STLs need to be enlarged 2540X.

The AVNA running in the printed case.
This shows the AVNA running in the printed case. Alibre Cad was used to make the files.

Inside of the front panel
This shows how the clip holds the switch in using the terminal screws. The switch is E-Switch #EG1201A, Digi-key EG1902-ND. All the screws are #4-40 X .25inch long cap screws. These will self tap into the plastic but a regular tap will make it easier.

The AVNA running in the printed case.
This is the base with cutouts to access the SDcards. You don't need the SDcards for the AVNA. Note that with the regular back you can not have an SDcard in the Teensy slot, it will hit the bottom. Also shown is a 4-40 screw. This is the size I use for all my 3D printed stuff. Metric sizes are to fine threaded and strip in the plastic.

The AVNA running in the printed case.
The volume control on the audio board is not needed for the AVNA.

The AVNA running in the printed case.
The stackup of the boards is shown with the 3D printed spacer between the rear of the main board headers and the Teensy (looks white). This is different from the stack-up I showed in the other thread. I clipped the leads on both the audio board and Teensy headers so the pwbs would sit flush on the header below so the slots for the SDcards would end up in a consistent place. Again, if using the regular back without the SDcards the stack-up doesn't matter. Also note that I messed with the pwb to get the wiring to look like it does so don't blindly copy it.

The AVNA running in the printed case.
This shows the USB port, earphone jack and touch screen pen.

The AVNA running in the printed case.
This is how I oriented each for printing. I would suggest printing one at a time.

The AVNA running in the printed case.
The spacers loosely fill the gap between the boards allowing you to press the assembly together without worrying about bending the board. The headers are typical .350 high with the AVNA mounted headers having ~.130 inch tails and the others longer tails trimmed to ~.230 inch to fit flush in the next header.

The AVNA running in the printed case.
The stack-up looks like this. Again note that the gain control seen on the Audio Adaptor board is not used in the AVNA, but neither is the pin it controls.

The original discussion of the case was on the AVNA groups.io site.


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Issued 4 Jan 2019 - All Copyright © Robert Larkin 2019